How to… lift safely

Working on vehicles in the workshop means making sure they’re in the best position to deliver optimum access for the technician, and vehicle lifts are a major part of this. But it’s essential to follow best practice when using them, including following the manufacturer’s instructions, using the appropriate lifting pads and adapters, and inspecting the lift regularly.

If you take the easy option or don’t follow the instructions, the results could range from small accidents that slow your work down to death. And that’s something you definitely want to avoid.

Where to start

When lifting very heavy components, you should be aware of the potential hazards of raising heavy objects and use lifting aids such as hoists, cranes and stands to lift and support components safely.

Removing heavy items from a vehicle can also affect its centre of gravity, causing it to become unstable. So you should also be aware of heavy items inside the vehicle that can shift around inside, especially on work vans and trucks. Follow manufacturer instructions when removing heavy components from a vehicle and ensure that it’s supported securely to prevent it from tipping over.

Electric vehicles bring different challenges because they can have different types of batteries and specific requirements for lifting and handling. For example, some EVs have a battery pack located on the underside of the vehicle. If a lift isn’t used correctly, it can damage the battery pack or even cause an electrical shock hazard.

When lifting, it’s important to avoid damaging the battery pack or any wiring connections, so use the manufacturer’s recommended lift points and avoid placing the lift pads on the battery pack or any wiring connections. Some vehicles will state not to lift on the battery pack, but some now use the battery pack as part of the structure of the vehicle and require the vehicle to be lifted on the pack itself. So make sure to access the most up-to-date manufacturer’s information.

Ratings check

It’s also essential to ensure that the lift is rated for the weight of the electric vehicle, including the battery pack. Many lifts were purchased when vehicles where a lot lighter, but recently vehicles have become heavier because they include technology such as ADAS and high-voltage components.

In addition, be aware of the potential for electrical shock hazards when working on electric vehicles. Only qualified technicians should engage with high-voltage work. They should follow manufacturer instructions for disabling the high-voltage system before any work involving those systems, using insulated tools and appropriate protective equipment to avoid any electrical contact, while making sure that the working area is made safe from accidental or curious intruders.

The IMI provides training courses on EV maintenance and safety, as well as hazard awareness courses for those working with them, but not on the high-voltage systems. Technicians can access information and guidance through the IMI’s TechSafe programme, which provides a range of resources and training opportunities to ensure technicians have the necessary skills and knowledge to work on electric vehicles safely.

Regular maintenance and inspection of lifts is also essential when working on vehicles, and any potential faults should be rectified immediately. Ensure the lift is in good working condition and any potential safety hazards are addressed before use. There’s further guidance on the Health and Safety Executive website that focuses on the safe lifting of vehicles, alongside resources on the Garage Equipment Association website.

Put simply, use lifting equipment with care and remain up to date with lifting techniques, being mindful that some vehicles have specific lifting pads designed for their marque. That way you can steer clear of any of the bad things that can happen, and enjoy better access to the vehicle to get the work done.

This is an edited extract from IMI's new MotorPro magazine, received free as part of IMI membership.